Maintenance

CMMS with TPM makes Factory Maintenance Even Better

it comes to ongoing busi­ness operation, maintaining a structured plan is critical. The last thing your factory needs to deal with is an unexpected hiccup or delay from product defects, fail­ures, or accidents. Determining the best strategy to minimize downtime is the typical course of action businesses take to mitigate risks.

it comes to ongoing busi­ness operation, maintaining a structured plan is critical. The last thing your factory needs to deal with is an unexpected hiccup or delay from product defects, fail­ures, or accidents. Determining the best strategy to minimize downtime is the typical course of action businesses take to mitigate risks. However, coordinating these effortsis often a scramble that leads to stress, frustration, and short-term fixes.



Rather than adhering to this “wait-and-react” model, CMMS systems have continued to gain popularity and traction within manufacturing processes. The pri­mary purpose of a Computerized Maintenance Management System is to manage, capture, and track inspection, mainte­nance and repair activities forcost containment, risk reduc­tion, as well as improving the customer experience. When you combine a CMMS with TPM (Total Productive Maintenance),

organizations can eliminate costly machine downtime and shift to proactive maintenance methods.



GETTING TO KNOW TPM

With a history dating back over 50 years to 1961, TPM works toshift the mode of thinking within


manufacturing to preventative maintenance. As mentioned, many manufacturing installa­tions only implement a reactive model which simply addresses problems as they occur. By inte­grating maintenance directly into a workflow, TPM incorporates these elements of planning to help reduce downtime and improve an organization’s efficiency.

TPM helps to orient the service and maintenance profession-alsmost familiar with a system toward remaining in charge of their maintenance andrepairs. This will mean fewer incidents of unexpected downtime and a much better overall operation.


As technology continues to push toward improved automation andreporting with the Internet of Things (IoT), the principles of TPM can beutilized even more greatly within a CMMS system. CMMS reflects the state of theindustry in its ability to monitor and address machinery in real-time. Thesesystems will serve as the core driving force behind any type of TPM to create atruly pre­ventative maintenance dynamic.


Heading Toward Predictive Maintenance

Availability of machine monitoring systems integrated with CMMS helpsto achieve the objec­tives of TPM much more easily and directly for businesses.These systems are much more than a

set of business standards and a tracking spreadsheet. Instead, itprovides a live and interactive tool which management can see and understand inreal-time directly on their computers, smartphones, and tablets.

As data is accumulated, it can also provide insight onoperation­al trends, identify pain points, and even indicate potential problemsover time. This type of predictive maintenance can lead into even greateroperational efficiency.